MaxBlock Modules system

MaxBlock Modules

High Temperature Insulating Blocks

The MaxBlock Module system is a versatile family of high temperature insulating blocks which are manufactured by combining the latest technologies in fiber manufacturing, processing, and attachment hardware designed to yield a variety of options to fit almost any high temperature requirement.

MaxBlock Module system is available with several module attachment methods and blanket configuration options. All MaxBlock Modules are manufactured utilizing spun blanket feedstock which results in superior strength during installation and while in service.

MaxBlock Modules are easily and quickly secured to the interior surfaces of all types of high temperature furnaces and kilns.

MaxBlock Temperature Grades

The MaxBlock Module system is offered in four different temperature grades:

  • MaxBlock 2200 Modules are a Low Bio Persistent (LBP) 2200°F (1200°C) rated product
  • MaxBlock 2300 Modules is Refractory Ceramic Fiber (RCF) based and rated to 2300°F (1260°C)
  • MaxBlock 2600 Modules is Refractory Ceramic Fiber (RCF) based with an enhanced chemistry for applications up to 2600°F (1425°C)
  • MaxBlock 3000 Modules utilize Polycrystalline Wool (PCW) for use in applications up to 3000°F (1650°C).
  • MaxBlock 3000 Hybrid Modules use Polycrystalline Wool (PCW) in combination with 2600 Refractory Ceramic Fiber for use in applications up to 2800°F (1540°C)

MaxBlock Module Types

MaxBlock_Serpentine-Type

Serpentine

Folded Serpentine pleats of blanket compressed and banded together to achieve the required density

Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
Standard Density (PCF)
  • #8, #9.3, #10, #12
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”
MaxBlock_U-Type

U-Type

Folded “U” shape pleats of blanket compressed and banded together to achieve the required density

Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
Standard Density (PCF)
  • #8, #9.3, #10, #12
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”
MaxBlock_L-Type

L-Type

Folded “U” shape pleats of blanket compressed and banded together to achieve the required density. Arranged and cut to achieve an “L” shape module

Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
Standard Density (PCF)
  • #8, #9.3, #10, #12
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”
MaxBlock_Edge_Grain

Edge Grain

Edge grained 2” pleats of fiber which are held together with banding or fiber glued together

Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
  • 3000°F (1650°C) Polycrystalline Wool Chemistry
Standard Density (PCF)
  • #8, #9.3, #10, #12
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”
MaxBlock_Veneer

Veneer

Edge grained 1” pleats of fiber which are held together with banding or fiber glued together

Temperature Rating
  • 2200°F (1200°C) Low Bio Persistent Chemistry
  • 2300°F (1260°C) Refractory Ceramic Fiber
  • 2600°F (1425°C) Refractory Ceramic Fiber [Enhanced Chemistry]
  • 3000°F (1650°C) Polycrystalline Wool Chemistry
Standard Density (PCF)
  • #8, #9.3, #10, #12
Standard Sizes
  • 3”- 12” thick x 12” x 12”
  • 3”- 12” thick x 12” x 24”

MaxBlock Attachment System

MaxBlock_Attachment_Weld

Weld Tite

The Weld Tite system is a fully integrated single shot system which requires a welding gun and timer box to install. This attachment system provides:

  • Flexible Installation
  • High Installation Rates
  • Excellent Reliability
MaxBlock_Attachment_Stud

Stud Tite

The Stud Tite system utilizes a pre-positioned anchoring stud. The modules are installed onto the anchoring stud and tightly secured into place. This attachment system provides:

  • Precise Module Location
  • Ultimate level of anchor security/integrity
  • Compatibility with furnace shell coatings, back-up blankets and foil vapor barriers
MaxBlock_Attachment_Nut

Nut Tite

The Nut Tite system of an impaled channel with spike ends that utilizes a stud and nut to tightly secured into place. This attachment system provides:

  • Flexible Installation 
  • Simple bolt thru tightening
MaxBlock_Attachment_H-U_Anchor

H & U Anchor

H Anchors are used in conjunction with MaxBlock Modules supplied without internal anchoring hardware. As each module is set in place, an H-Anchor is impaled into the module and then securely welded to the furnace casing. Custom U-Anchors are utilized as necessary with this anchoring system. This attachment system provides:

  • Installation Flexibility around lining penetrations, burners, etc.
  • Quick and reliable installation
  • Compatibility with large format and/or special shaped modules

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Key Features

  • Simplicity of design with high rates of installation possible
  • Low Heat Loss and Low Heat Storage which provides superior energy savings
  • Virtually no thermal shock which results in fast furnace cycling and improved productivity
  • Robust and durable stainless steel internal anchoring hardware available in a variety of alloys
  • Internal Module Hardware is positioned such that hardware interface temperatures are minimized

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Over 45 years of experience in the market have made us the leader in high-performance thermal Insulation Solutions in North America.